One of the most frequently asked questions is: Why do some cats have more rounded ears than others? These same cats often have smoother facial features with fewer crisp details than their pointy-eared counterparts. Pictured above, on the left, are two Apple Green Carnival cats from the same batch. The cat on the left has traditional pointed ears with very crisp facial features all the way down to the whisker bumps on its muzzle. The cat to the right has softly rounded ears that almost resemble a teddy bear; its facial features are more smooth with less detail present. A wonderful worker from Mosser Glass was kind enough to answer this age-old question below.
After the Mosser cat is first pressed into the mould, the glass needs a few minutes to cool. As the glass begins to cool, it hardens just enough to be extracted from the mould. Metal tongs wrapped in cloth are used to carefully remove the Mosser cat since the glass is still soft enough to be damaged. Glowing a fiery red-orange, the cat is placed inside a cylindrical hose (pictured right). This hose gently pumps air around the figurine to help cool the glass further. A torch with a steady flame sits right above its head. This ensures that the fragile ears (the easiest part to crack) don't cool off too quickly and cause stress to the glass.
If tiny cracks are noticed in the ears, then a worker will apply more heat to the torch to reheat the ears. This intense heat remelts the glass just enough to remove the cracks while still retaining its shape. This is why some of your Mosser cats have rounder ears and smoother facial features than others. After this process, the Mosser cat is moved to the glazer. Please feel free to check out our in-depth look at the creation process of these colorful felines by clicking here: "How It's Made"